Oh; they knew 10 seconds after we started opening our pay stubs. No; it was just a mistake and to be fair they did fix it; but they were slow about it and tried to CYA. They didn't correct it until we acted. In my case the main problem was their trying to single me out to work OT against the union's decision. I don't blame the sups for that, I know what's landing on them from above but they should have known what the response would be. Anyhoo; OT beckons, not going to turn down free money. Must go.
---------- Post added at 03:19 AM ---------- Previous post was at 12:22 AM ----------
Well, that was quick. Guess OT was not to be.
Shift starts at 7:30; we were assembled by 6:50. Brad unclutched the Press (the venerable, quirky and unpredictable but extremely fast and versatile Harris 966; the biggest non-newspaper press in Alberta) and ran her up to speed; warming up her rollers and ink systems. After half an hour he slowed her down so we could web up - guiding the web of paper through the press. I clutched her back in (engaging the peripheral systems to the main printing units) and we began our press run. It lasted 10 minutes.
After aligning and proofing the copy (and jumping in to help the flyboys who refuse to listen to my advice about not letting unaligned books into their stackers) I walked the three hundred feet back to my Rollstations. Halfway there I looked up and gasped - smoke was pouring out from the #3 printing unit -
black smoke.
I signalled a shutdown fast. Brad leaped to the console but it takes almost a minute to slow a monster of this size down.
End result: a blown bearing on the upper Magenta unit's #3 ink form, with attendant heat and fire damage. Not a big problem; with two hundred rollers in that press we are used to dealing with blown bearings. Friction-induced fire is nothing new to any printer. But the stress took out the inker clutch and the unit's shear pin as well. Don't ask me how; it shouldn't have but I've long since stopped trying to predict the trouble this bloody machine can create for us Operators. The 966 is a beast unto her own; when she breaks down she does so with maximum inconvenience to her crews. With Maintenance gone for the night it'll take at least ten hours to repair. It'd take far less if we had a millwright on shift; even more less if we had a replacement ready to go - it could all be fixed in 3 hours; our Millwrights and electricians are superb. But we didn't - so we're down. Congrats; office staff - see what saving money on the little things does?
So we left. We gummed the plates and shut the press down; Brad drove me home. The day-shift crew will try again in the morning.
Geez - just
once in my career I'd love to work for a management that didn't think 'counting paperclips' was good fiscal management.
Well...at least I have more time to work on my G42 tute.